• Space-saving Compact Design

    With 6-Inch Chuck, the maximum turning diameter is φ180mm. With the space-saving compact design of 1,400mm width, 1,250mm length, this machine is easy to install.

    Improved Operability

    As based from Ergonomics, the operation panel is mounted at the optimum height making the monitor easy to view and be able to work at a comfortable position. In addition, work is improved by placing frequently used buttons on the right side of the operator. This also prevents malfunction.
    Item Ability Unit
    Chuck size 6 inch
    Spindle bearing I.D. φ75 mm
    Spindle speed Max. 4,500 min-1
    Type 8-station turret
    Max.stroke X:120 Z:230 mm
    Rapid traverse rate X:12 Z:18 m/min
    Speendle motor AC5.5 / 3.7 kW
    L × W 1,400 × 1,250 mm
    Controller TAKAMAZ & FANUC

    Operator Friendly Design

    Because the distance from the floor to the center of the spindle is only 960mm and from the door to the center of the spindle is easily accessible, the chuck and other parts replacement also can be done with ease.

    Trust in Made in Japan

    The main parts are made in Japan. The adjustment and assembly are done at high quality at our factory. TAKAMAZ machines can be used abroad with confidence in "practicality" and "durability". The cherry color of the window frame expresses the Made in Japan concept of the machine.

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  • Designed for high quality and endurance

    We have called on the technical know how on lathes that we have built up over many years, and adopted a spindle unit with the same bore diameter of 100 mm that has proven itself on our flagship model (XL-150). The machine will maintain endurance even in working environments outside Japan and minimize changes in finish dimensions if operating over long periods.

    Simultaneous attainment of low costs and high reliability

    Simplifying the structure realizes low costs and provides differ enitiation from existing machines. What is more, high reliability is maintained because, from parts to assembly, manufacture is completely done in Japan while achieving low costs.
    Ability
    Item Without tailstock With tailstock Unit
    Chuck size 8 inch
    Spindle bearing I.D. φ100 mm
    Spindle speed Max. 3,500 min-1
    Type 8-station turret
    Max.stroke X:175 Z:330 X:160 Z:330 mm
    Rapid traverse rate X:18 Z:24 m/min
    Spindle motor AC7.5 / 5.5 kW
    L × W 1,875 × 1,680 1,990 × 1,680 mm
    Controller TAKAMAZ & FANUC

    Operator-friendly design

    Excellent accessibility, with a spindle center height of 980 mm and a distance from the front of 315 mm, along with a low machine ceiling height of 1,400 mm, release operators from feeling constricted and allow even short-statured operators to work without strain. Maintainability is also improved by adopting a fixed-type coolant tank that can be cleaned inside simply by removing the lid.

    Equipped with a tailstock unit

    The tailstock unit allows shaft work to be handled as well.

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  • Higher accuracy and shorter cycles for increased productivity

    A 4-inch built-in motor equipped spindle is installed as a standard feature to achieve higher accuracy and shorter spindle acceleration/deceleration time. (Compared to the previous model: spindle acceleration/deceleration time reduction of up to 40%.

    User friendly machine design

    Tool holders are located within easy reach (spindle center height: 950 mm) with a fully opening door above the holder location for improved usability. The slide stroke is extended to ensure the degree of freedom in tooling. (Compared to the previous model: X-axis 25%, Z-axis 56% extended.
    Item
    Ability
    Unit
    Chuck size
    Collet, 4
    inch
    Spindle bearing I.D.
    φ65
    mm
    Spindle speed
    Max. 4,500
    min-1
    Type
    Gang Type
    Max.stroke
    X:200
    Z:250
    mm
    Rapid traverse rate
    X:18
    Z:18
    m/min
    Spindle Motor
    5.5/3.7
    m/min
    L x W
    1,506x1,250 (780x1,735)
    m/min
    Controller
    TAKAMAZ & FANUC

    Easy-to-use operation panel

    The operation panel can slide The touch-panel type operation panel (MITSUBISHI new NC: M80) is employed, enabling intuitive operations by minimizing the buttons displayed for each process. Touch gestures as like a tablet PC are supported to reduce the number of operations and heighten work efficiency. An auto backup function for cutting programs is installed and in case of trouble, data can be saved to SD card, USB memory device, or either NC memory as selected.

    Ultra compact design suitable for production line formation in a limited space

    The machine width is only 780 mm, which makes the loader transfer distance short and therefore the line width short, contributing to the reduction of installation space and cycle time. (Machine width without loader: 1,310 mm)

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  • Improved and Enhanced Functions

    The control system has been updated to incorporate the most up-to-date functions in the standard specifications for improved working efficiency.

    High-Speed "ΣGH Loader" Mounted (Optional)

    The new, high-speed gantry-type "ΣGH loader" with a rapid traverse rate of 155 m/min for the travel axis and 125m/min to reduce the cycle time.

    Substantial Options

    The main structure has been reviewed to simplify customization by adding the latest Takamatsu loader system and grinding unit.
    Ability
    Item A-type B-type Unit
    Chuck size 6 8 inch
    Spindle bearing I.D. φ75 φ85 mm
    Spindle speed Max. 6,000 Max.4,500 min-1
    Type Horizontal linear
    Max.stroke X:300 Z:300 mm
    Rapid traverse rate X:12 Z:18 m/min
    Spindle motor AC7.7 / 5.5 kW
    L × W 1,820 × 1,510 mm
    Controller TAKAMAZ & FANUC

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  • Inherited principle of space-saving design

    In response to user requests for more tools made after the release of the USL-300 model, the USL-480 can be fitted with four standard tools. The remarkably slimmed-down USL-480 is only 480mm wide with the 160mm-long X-axis stroke maintained.

    In pursuit of high-precision cutting

    The built-in spindle with "zero-center design" lessens the relative displacement of the spindle unit and achieves greater cutting accuracy.

    Shortened cycle time

    The built-in spindle motor demonstrates a significant reduction in rise time (0 to 10,000min-1) to 1 second or less.* With the automatic loading mechanism installed, the time required for workpiece loading is only 4 seconds. *When rotating the spindle equipped with a precision air chuck only.
    Item Ability Unit
    Chuck size 3 inch
    Spindle bearing I.D. φ50 mm
    Spindle speed Max. 10,000 min-1
    Type Horizontal linear
    Max.stroke X:160 Z:200 mm
    Rapid traverse rate X:12 Z:15 m/min
    Spindle motor AC5.5 / 3.7 kW
    L × W 480 × 1,810 mm
    Controller TAKAMAZ & FANUC

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  • Only 1,150 mm machine width Ultra-Compact Design

    The machine is a slim design with width of only 1,150mm and still comes with a 120mm stroke X-Axis and 230mm stroke Z-Axis. Even with a slim width, it is still designed with 450mm door opening. The machine accessories are placed in front or in accessible locations on the machine as emphasis to routine maintenance.
    Item
    Ability
    Unit
    Chuck size
    6
    inch
    Spindle bearing I.D.
    φ75
    mm
    Spindle speed
    Max. 4,500
    min-1
    Type
    8-station turret
    Max.stroke
    X:120
    Z:230
    mm
    Rapid traverse rate
    X:12
    Z:18
    m/min

    High Precision Structure

    The X-Axis has a pre-tensioned structure. As a result, dimensional variation due to thermal displacement is suppressed and a design with stable machining accuracy is achieved. In addition, the X-Axis slide is made larger resulting to a more robust slide. Furthermore, to find a flawless countermeasure for thermal displacement, thermal displacement phenomenon is analyzed by computer achieving excellent thermal stability. Repeatability test for 8 hours shows change of φ5 microns and only φ3 microns after 1-hour machine stop. (Based on TAKAMAZ designated cutting condition)

    Increased Operation Efficiency through Fully Loaded Features

    Safety program check done in advance with “Manual Handle Retrace Function”, retrieving data loss with “Automatic Data Backup Capabilities,” and “Counter Function” are some of the added features to improve maintenance, operation and ease of use.

    Environmentally Friendly Energy Saving Design

    As compared to the previous model, the spindle motor is upgraded to AC7.5/5.5kW but has much faster spindle acceleration and deceleration time. This contributes to power saving. The weight reduction for resource conservation and LED light adoption are contributing factors for power-saving and environmentally friendly structure.

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  • High-speed servo turret substantially cuts idle time.

    The rigidity of the 10-station drum turret used on the machine has increased through a uniform, balanced design, making it capable of continuous full operation. The turret rotation speed of 0.2 seconds per index is one of the fastest available.

    New 8-inch chuck specification.

    An 8-inch chuck has now been designed to complement the existing 6-inch specifications. This allows a response to more diverse needs.

    The addition of rotary tools permits process integration.

    The machine can be equipped with simple rotary tools capable of boring and milling on side faces.

    Compact design with integral loader for high-efficiency operation.

    The exceptional total balance that has been achieved by integrating the loader with the machine has lead no only to high productivity but also a broad range of other benefits including space savings and joint maintenance during after service.
    Item
    Ability
    Unit
    Chuck size
    6
    inch
    Spindle bearing I.D.
    φ75
    mm
    Spindle speed
    Max. 4,500
    min-1
    Type
    10-station turret
    Max.stroke
    X:120
    Z:520
    mm
    Rapid traverse rate
    X:18
    Z:24
    m/min
    Speendle motor
    AC5.5 / 3.7
    kW
    L × W
    2,310 × 1,695
    mm
    Controller
    TAKAMAZ & FANUC

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  • Use of a linear turret substantially reduces idle time

    To answer the requirements imposed by severe operation time restrictions, the machine is equipped with a linear turret that doesn't need to be indexed. The machine has also been given a simpler construction, which improves its rigidity and so allows more accurate machining.

    Newly developed high-speed air-driven precision chucking system

    To answer requirements for faster cutting, a highly rigid spindle construction with a φ65mm bearing internal bore and maximum speed of 8,000min-1 (Option) is adopted. In the standard specification, a pull-type collet chuck made by TAKAMAZ is fitted. However, chucks such as the T850 type outward-opening chuck that has been used previously can also be used, or alternatively a 5-inch power chuck could be fitted. ※Power chucks can be used with XD-8PLUS/XD-8TPLUS only.

    Integral tool holders for simple setup (XD-8 PLUS: linear turret)

    Integral tool holders has been adopted to improve rigidity, speed up setup changes, and save space. Due to the integral construction, chips are no longer trapped against the holder, and accidents that result from the trapping of chips are also prevented.
    Ability
    Item
    XD-8 PLUS
    XD-8T PLUS
    Unit
    Chuck size
    5 × 2
    inch
    Spindle bearing I.D.
    φ65
    mm
    Spindle speed
    Max. 4,500 (8,000 opt)
    min-1
    Type
    Horizontal linear
    6-station turret
    Max.stroke
    X:200 z:380
    X:140 Z:380
    mm
    Rapid traverse rate
    X:18  Z:24
    m/min
    Spindle motor
    AC3.7/2.2
    kW
    L × W
    1,580 × 1,550
    mm
    Controller
    TAKAMAZ & FANUC

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  • Space Savings in Production Lines

    Due to the turret and slide structure, the width of the machine with the loader transfer has been cut to 1,595 mm, the smallest in the class. (25% smaller than existing models) This reduces the workpiece transfer distance from the machine to peripheral devices, allowing the width of the production line to be reduced.

    Shorter Machining Cycles

    A 7.5/5.5 kW spindle motor is installed, and the increased power reduces spindle acceleration/deceleration times. (Comparison with previous models: Acceleration/deceleration time reduced 22% with max. speed of 4,500 min-1)

    High-speed Automation System Enables Speedy Mass Production

    A new 3-axis high-speed loader is installed. The loader was engineered in conjunction with the lathe, realizing an optimum transfer system for the machine to reduce cycle times. (The shortest cycle time for front and back machining with processes 1 and 2 is 17.5 seconds, an 8% reduction compared to previous models.)
    Ability
    Item
    XW-60
    XW-60M
    Unit
    Chuck size
    6 × 2(5 × 2 Opt.)
    inch
    Spindle bearing I.D.
    φ75(φ65 Opt.)
    mm
    Spindle speed
    Max. 4,500 (6,000 Opt.)
    min-1
    Type
    8-station turret × 2
    10-station turret × 2
    Max.stroke
    X:125
    Z:140
    mm
    Power tools
    Drill
    -
    φ13
    mm
    Endmill
    -
    φ13
    mm
    tap
    -
    M8
    mm
    Rapid traverse rate
    X:21 Z:18
    m/min
    Spindle motor
    AC7.5 / 5.5 × 2
    kW
    L × W
    1,595 × 2,005
    1,950 × 2,005
    mm
    Controller
    TAKAMAZ & FANUC

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  • Loader cycle that will disprove common knowledge in loading technology

    This new 3-axis loader is even faster with a loading time of 6 sec.This machine is equipped with high speed shutter,reducing shutter open/close time into half(with open/close <0.5 sec).Aminimum 18 sec cycle time (OP1-2)is achieved with this new loader cycle idea.

    Pursuit of both cutting capability and precision

    The adoption of the box sliding for the slide,φ100mm maximum spindle diameter and 11/7.5kW moter.Installation of the spindle base cooling system for stable machining precision.

    Lower center of gravity・Space-saving design

    A compact 1,890mm width machine design ensuring a 150mm X-axis and 160mm Z-axis slide stroke with a 1,000mm spindle center height.Easy acces to the spindle chuck and work turn device and easy change-over.
    Item
    Ability
    Unit
    Chuck size
    8 × 2
    inch
    Spindle bearing I.D.
    φ100
    mm
    Spindle speed
    Max. 4,000
    min-1
    Type
    8-station turret
    Max.stroke
    X:150
    Z:160
    mm
    Rapid traverse rate
    X:24
    Z:24
    m/min
    Spindle motor
    AC11/7.5 × 2
    kW
    L × W
    1,890 × 2,140
    mm
    Controller
    TAKAMAZ & FANUC

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  • Cutting Capacity up by 180%

    With a large diameter spindle of 120mm combined with an 18.5/15kW motor, cutting capacity is 1.8 times than that of our previous models. The machine is capable of heavy cutting with high torque even at low speeds needed for cutting of large-diameter flange-like work.

    Reassuring Stability for Mass Production

    A spindle cooling mechanism is built into the unit to minimize geometric change due from heat. An optional thermal displacement system is available. Dimensional accuracy and stability can be attained by combining the spindle cooler with the thermal displacement system.

    Zero Work in Progress Inventory is Possible with Front/Back Combined Cutting

    The live tooling is available for the 8-inch chuck machine. A maximum of 20 live tools can be attached and it will meet the needs for multi cutting processes. (200M: Live Tool Spec)
    Item
    Ability
    Unit
    Chuck size
    10 × 2
    inch
    Spindle bearing I.D.
    φ120
    mm
    Spindle speed
    Max. 2,800
    min-1
    Type
    8-station turret
    Max.stroke
    X:170
    Z:220
    mm
    Rapid traverse rate
    X:24
    Z:24
    m/min
    Speendle motor
    AC18.5/15 × 2
    kW
    L × W
    1,990 × 2,330
    mm
    Controller
    TAKAMAZ & FANUC

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  • "Space saving" machine for better visibility in the factory

    Keeping the basic structure of USL®-480, features of two machines are incorporated into a single 1000mm width bed. Compared with two-machine-in-line, the required floor space is reduced by about 27%. In addition, the 1500mm height of the machine provides better visibility in the factory by eliminating high-rise wall that might obstruct view. Installation at factory with lower ceiling is suitable, which relates to the benefit of reducing hidden cost such as air conditioning and operators' time moving on the floor.
    Item
    Ability
    Unit
    Chuck size
    3x2
    inch
    Spindle bearing I.D.
    φ50
    mm
    Spindle speed
    Max. 10,000 ※
    min-1
    Type
    Horiz linear × 2
    Max.stroke
    X:160
    Z:200
    mm
    Rapid traverse rate
    X:12
    Z:15
    m/min
    Spindle Motor
    AC3.7/ 2.2 x 2
    m/min
    L x W
    1,300
    m/min
    Controller
    TAKAMAZ & FANUC

    Huge Energy-Saving Effect

    Besides a compact design for space savings, TAKAMAZ put effort to maintain a minimal use of resources. With 1 bed, 1 controller, 1 loader, and 1 chip conveyor compactly designed together, the number of components is significantly reduced producing a lighter machine while maintaining rigidity. If you compare the power consumption with that of 2 "USL-480" machines, the power consumption of this machine is lower by about 44% during standby, and by about 31% during operation.

    Higher performance control system

    The newest Mitsubishi controller is installed. Conventional optional NC features are incorporated as standard features, achieving high performance control system. In addition, a touch panel monitor provides compact and improved accessibility of operation box.

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This Is A Custom Widget

This Sliding Bar can be switched on or off in theme options, and can take any widget you throw at it or even fill it with your custom HTML Code. Its perfect for grabbing the attention of your viewers. Choose between 1, 2, 3 or 4 columns, set the background color, widget divider color, activate transparency, a top border or fully disable it on desktop and mobile.

This Is A Custom Widget

This Sliding Bar can be switched on or off in theme options, and can take any widget you throw at it or even fill it with your custom HTML Code. Its perfect for grabbing the attention of your viewers. Choose between 1, 2, 3 or 4 columns, set the background color, widget divider color, activate transparency, a top border or fully disable it on desktop and mobile.