• High-speed servo turret substantially cuts idle time.

    The rigidity of the 10-station drum turret used on the machine has increased through a uniform, balanced design, making it capable of continuous full operation. The turret rotation speed of 0.2 seconds per index is one of the fastest available.

    New 8-inch chuck specification.

    An 8-inch chuck has now been designed to complement the existing 6-inch specifications. This allows a response to more diverse needs.

    The addition of rotary tools permits process integration.

    The machine can be equipped with simple rotary tools capable of boring and milling on side faces.

    Compact design with integral loader for high-efficiency operation.

    The exceptional total balance that has been achieved by integrating the loader with the machine has lead no only to high productivity but also a broad range of other benefits including space savings and joint maintenance during after service.
    Ability
    Item
    Main spindle
    Sub spindle
    Unit
    Chuck size
    6
    5
    inch
    Spindle bearing I.D.
    φ85
    φ65
    mm
    Spindle speed
    Max. 5,000
    min-1
    Type
    12-station turret
    Max.stroke
    X1:150  Y:±35  Z1:330  X2:150  Z2:440
    mm
    Rapid traverse rate
    X1:18  Y:12  Z1:24  X2:18  Z2:18
    m/min
    Spindle motor
    AC7.5/5.5
    AC5.5/3.7
    kW
    L × W
    2,630 × 1,950
    mm
    Controller
    TAKAMAZ & FANUC
    PlayXY-120PLUS Video See More videos at https://youtu.be/hoP7ZFBNNLI  

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  • Variety of milling work

    The first turret is equipped with Y-Axis functions, standard. It has a ±40mm range of motion, and achieves highly demanding high-precision milling work through superior linearity.

    Capable of turning large-diameter bar material

    The maximum bar work diameter is φ51mm, standard, and an 8-inch chuck can be mounted on both spindles. In addition, for the first spindle only, it is possible to modify the spindle to handle bar work diameters up toφ65mm. Along with increased spindle diameter, the spindle motor power is also increased. An AC18.5/15kW motor is mounted for the first spindle while an AC11/7.5kW motor for the second spindle is mounted, making it possible to perform at even higher level of compound machining, and then some.
    Ability
    Item
    Main spindle
    Sub spindle
    Unit
    Chuck size
    8
    inch
    Spindle bearing I.D.
    φ100
    mm
    Spindle speed
    Max. 4,000
    min-1
    Type
    12-station turret
    Max.stroke
    X1:175 Y:±40  Z1:510 A:570 X2:175 Z2:510
    mm
    Rapid traverse rate
    X1:18 Y:12  Z1:24 A:30 X2:18 Z2:24
    m/min
    Spindle motor
    AC18.5/15
    AC11/7.5
    kW
    L × W
    3,050 × 2,125
    mm
    Controller
    TAKAMAZ & FANUC

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  • Achieve Space-Saving Comparable to 6-inch Class

    The machine width is 1,250mm. The floor space is 1.85m2 , about 23% less than previous model, making it the smallest machine with an 8-inch chuck among the same class in the industry. In our products, the space needed for [2] x [Set of Previous Model & Stocker] is enough for [3] x [Set of XC-150 & Stocker]. Arrangement of lines requiring only small spaces is possible leading to increased efficiency in operation and improvement in manufacturing.
    Item
    Ability
    Unit
    Chuck size
    8
    inch
    Spindle bearing I.D.
    φ100
    mm
    Spindle speed
    Max. 3,500
    min-1
    Type
    8-station turret
    Max.stroke
    X:175
    Z:250
    mm
    Rapid traverse rate
    X:18
    Z:24
    m/min
    Speendle motor
    AC 11 / 7.5
    kW
    L × W
    1,250 × 1,480
    mm
    Controller
    TAKAMAZ & FANUC

    Adoption of Rigid Slide

    Just like the other models, the Z-Axis slide applies square box-way slide that is known for rigidity. The X-Axis is designed for increased rigidity than previous model that can be used for heavy cutting.

    Energy Saving Machine

    As compared with previous models, there are 20% reduction on the spindle inertia and 36% reduction on the spindle acceleration and deceleration time (0-3,500min-1). In addition, X-Axis and Z-Axis have also reduction on the motor load inertia of approximately 8%. Per FEM Analysis for optimizing the design of castings by eliminating unnecessary materials, as compared to previous models, there is a 20% reduction of materials used. This is good for the environment. Through these measures, the power consumption without compromising machine functions and processing performance is reduced by 10%.

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  • Capable of Mounting Six Power Tools as Maximum

    This machine is equipped with high horsepower Power Tools that can perform a maximum of 10mm dia. milling. The ability to drill, tap and finish using one chuck and combined with possibility of performing variables and integrated process leads to flexible production.

    Extra Tools for 12 Station Turret Head

    The 12 station turret head is available with either standard turret specifications or the power tools specifications. The power tooling is designed with high speed through servo control and clamp controlled robust coupling leading to a stable high accuracy machining. The structure of the turret is also designed with cutting oil spray outlets for each tool for efficient cutting with coolant.

    Compact design continued on the XC-100

    Like the XC-100, the XL-100 is designed as multi-function compact machine. It has the same 1.85㎡ floor space as XC-100 and with additional milling capability. This machine is also an energy-saving design, and with excellent features to enhance the working environment.
    Ability
    Item
    Standard type
    Power tool type
    Unit
    Chuck size
    6
    inch
    Spindle bearing I.D.
    φ75
    mm
    Spindle speed
    Max. 4,500(6,000 opt)
    min-1
    Type
    8-station turret
    12-station turret
    Max.stroke
    X:120 Z:280
    X:120 Z:250
    mm
    Rapid traverse rate
    X:12 Z:18
    m/min
    Spindle motor
    AC7.5/5.5
    kW
    L × W
    1,360 × 1,360
    1,480 × 1,360
    mm
    Controller
    TAKAMAZ & FANUC

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  • Larger Spindle Motor Output and Spindle Diameter

    The standard spindle motor output is 11/7.5kW (X-150PLUS: 7.5/5.5kW). As an option, 15/11kW is available and with this increase in capacity, 60% increase in cross-sectional area processing capacity is achieved. In addition, the spindle through diameter of φ65 is available as an option. With this option, larger diameter bar material can be cut.

    8 inch class Maximum Livetool Capacity (As compared with other models)

    With the motor output of 5.5/3.7/2.2kW, this machine is equipped with φ20 maximum tool size milling unit that is 2.5 times larger than previous models. This is better by 1.7 times the cutting removal capacity resulting in wide range of cutting application and significant reduction in machining.

    Longer Z Axis Stroke

    The floor space is the same as that of the [X-150 PLUS], but the Z-Axis stroke is 400mm(X-150PLUS: 330mm). This is approximately an increase of 20% that can correspond to long work shaft of up to 370mm.
                                            Ability
    Item
    Standard type
        Power tool type
    Unit
    Chuck size
    8
    inch
    Spindle bearing I.D.
    φ100
    mm
    Spindle speed
    Max. 3,500
    min-1
    Type
    8-station turret
    Max.stroke
    X:190                                Z:400
    mm
    Rapid traverse rate
    X:18                                            Z:24
    m/min
    Spindle motor
    AC11/7.5
    kW
    L × W
    1,600 × 1,535
      1,690 × 1,535
    mm
    Controller
    TAKAMAZ & FANUC

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  • Loader workpiece machining capability with Z-axis stroke extension

    The standard Z-axis stroke specification is increased by about 40% from 550mm to 800mm.It can handle long shaft workpieces of up to 720mm, and provides a wide range of machining capability.

    Reduction of idle time by mounting a tailstock driven by a servo unit

    The hydraulic type driven tailstock on the standard machine is replaced with a servo driven type that is controlled with the change in the cutting program resulting to having a capability to handle different types of workpiece with significant reduction in cycle time.

    Improved Machine Operation

    In order to achieve improved workability when replacing chuck or workpiece as compared with the standard model,the length from the front door to the center of the spindle is reduced from 510mm to 450mm.
                             Ability
    Item
    Standard type
    Power tool type
    Unit
    Chuck size
    8
    inch
    Spindle bearing I.D.
    φ100
    mm
    Spindle speed
    Max. 3,500
    min-1
    Type
    12-station turret
    Max.stroke
    X:225 Z:800
    mm
    Rapid traverse rate
    X:18 Z:24
    m/min
    Spindle motor
    AC11/7.5
    kW
    L × W
    2,900 × 1,845
    mm
    Controller
    TAKAMAZ & FANUC

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  • Machine Equipped with a Sub-Spindle as Standard for Turning Complete Cut Work Pieces

    The X-120 can be equipped with a loader or with a bar feeder making it capable of complete turning of flange and shaft type work pieces at mass production level. As standard, a sub-spindle( 5 inch, AC3.7/2.2kW) is installed making it capable of high precision dual face turning by work piece direct chucking.

    Space-saving Design

    For manufacturing facilities located in high priced regions, improving the operation per unit area is indispensable. The X-120 provides a wide cutting range with maximum turning length of 300mm. This machine also features a space saving design with main body length of 1,680mm and maximum length of 2,000mm. The slide is inclined at 30-degrees making it suitable for efficient chip disposal. This prevents chip accumulation problems.

    Automation System

    "Reliable Automation System" is the theme that TAKAMAZ emphasizes to meet global needs. TAKAMAZ takes pride of the "ΣGH loader" that can be installed on the X-120. This gantry type servo loader has high speed of top level in Japan today. The servo driven hard of the loader can adapt to any motions of loading and unloading. In combination with a barfeeder , a parts catcher, and out conveyor, the X-120 can meet bar work piece turning.
    A:350
    Ability
    Item
    Main spindle
    Sub spindle
    Unit
    Chuck size
    6
    5
    inch
    Spindle bearing I.D.
    φ75
    φ65
    mm
    Spindle speed
    Max. 4,500(6,000 opt)
    min-1
    Type
    12-station turret
    Max.stroke
    X:170
    Z:300
    mm
    Rapid traverse rate
    X:18 Z:24 A:18
    m/min
    Spindle motor
    AC5.5/3.7(7.5/5.5 opt)
    AC3.7/2.2
    kW
    L × W
    2,000 × 1,630
    mm
    Controller
    TAKAMAZ & FANUC

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  • Compatibility of Cutting Ability and Compactness

    High rigidity φ 100 mm The high output 15/11 kW spindle motor is mounted on the bearing spindle. The slide adopts square slide and follows the robust mechanical structure from the conventional machine, so it can maintain heavy cutting ability and accuracy over a long period of time. The Z axis movement amount is 450 mm and a compact design with a machine frontage of 1,695 mm is realized while securing sufficient stroke for shaft processing. <Machine width equivalent to one turret machine made by TAKAMAZ.

    Various Options Corresponding to Shaft Machining and Labor Saving of Setup Change

    The tail stock unit adopts a new structure with high rigidity and demonstrates powerful thrust by hydraulic drive. The position of the tail movement is detected by the linear encoder, and it works in conjunction with the machining program, contributing to the reduction of the setup change man-hours. In addition to being able to programmably change the workpiece support position by servo drive, the steady stop device can also change the setting that supports even higher load processing such as φ 120 mm spindle bearing, 18.5 / 15 kW spindle motor, MT - 5 specification tailstock It is substantial.
    Item
    Performance
    Unit
    Chuck size
    8 (10)
    Inch
    Main shaft bearing inner diameter
    Φ 100 (φ 120)
    Mm
    Main shaft rotation speed
    Max. 4,000 (3,500)
    Min -1
    Tool post shape
    8 octagonal turrets × 2
    Maximum travel distance
    X: 105
    Z: 450
    Mm
    Fast Forward Speed
    X: 18
    Z: 24
    M / min
    Main shaft motor
    AC 15/11 (18.5 / 15)
    KW
    Width × depth
    1,695 × 1,830
    Mm
    controller
    TAKAMAZ & FANUC 0i-TF

    Improve maintenance

    A large main slide door with an opening width of 500 mm is provided at the center of the machine, and in-flight work is possible in a wide space. Furthermore, a sub slide door of 500 mm in opening width is adopted on the right side of the machine where mechanisms such as turret and tail unit concentrate. One touch can secure a wide maintenance area.

    High Affinity for Automation

    We adopt a new 3-axis loader with a payload amount of 8 kg with handling optimized for shaft work. TAKAMAZ Along with high customization of peripheral devices, it is possible to respond to various user needs. In addition to securing the in-flight space that can be used sufficiently for other manufacturers and line gantry loaders other than TAKAMAZ, slant arrangements are also available for in-flight slides, making it easy to change the setup with a low conveying height.

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  • Demonstrates High Productivity Machine for Machining Shaft Configurations.

    With original 1-spindle and 2-turret concept, and tailstock that is servo controlled, this machine configuration for shaft machining of various workpieces. The Z-Axis has stroke of 650mm and a Max.700mm※ long shaft machining is possible. In addition, X-Axis with a 115mm stroke, can also support crankshaft machining. Through symmetrical twin turret design, balance cutting, simultaneous left and right individual cutting are possible resulting in individual shorter cutting times of different shapes. The adoption of more rigid 10-station turret, more tooling is available. The vertical X, Z axis slides use a rigid square box-way slide, and in combination with large spindle: φ120mm bearing bore(B specification) the heavy machining on the cutting area of 2.0mm2 is made easy. ※When OD holder is used in aφ100 spindle, up and down individual cutting is possible.
    Ability
    Item
    A type
    B type
    Unit
    Chuck size
    8
    inch
    Spindle bearing I.D.
    φ100
    φ120
    mm
    Spindle speed
    Max. 3,500
    min-1
    Type
    10-station turret
    Max.stroke
    X:115 Z:650
    mm
    Rapid traverse rate
    X:16 Z:30
    m/min
    Spindle motor
    AC15/11
    kW
    L × W
    1,980 × 1,720
    mm
    Controller
    TAKAMAZ & FANUC

    Space Saving

    To accommodate a long shaft machining and heavy crankshafts, the machine is equipped with spindle with capability of up to 10-inch chuck, 2 symmetrical turrets that can cut up to 700mm workpiece in length, and configured with MT-5 (B specification) tailstock. Still, the machine has only a machine width of 1,960mm, and floor area of 3.4m2. As compared with previous shaft cutting machines, this machine has approximately 25% less floor area while increasing manufacturing frequency by cutting with 2 turrets.

    Emphasis on Workability

    The distance from the front center of the machine to the center of the spindle is 370mm, and the distance until the turret holder mounting face is 190mm. This is a good structured design. Therefore, tool changing is reasonably easy to perform. This square design is also focused on maintenance and also achieves a high safety.

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This Is A Custom Widget

This Sliding Bar can be switched on or off in theme options, and can take any widget you throw at it or even fill it with your custom HTML Code. Its perfect for grabbing the attention of your viewers. Choose between 1, 2, 3 or 4 columns, set the background color, widget divider color, activate transparency, a top border or fully disable it on desktop and mobile.

This Is A Custom Widget

This Sliding Bar can be switched on or off in theme options, and can take any widget you throw at it or even fill it with your custom HTML Code. Its perfect for grabbing the attention of your viewers. Choose between 1, 2, 3 or 4 columns, set the background color, widget divider color, activate transparency, a top border or fully disable it on desktop and mobile.