Deburring System

Ultrasonic Deburring Sample Pictures Comparison of Before/After

Deburring Examples
More Deburring Examples

Ultrasonic Deburring and Cleaning System

Cavitation Enhancement System
PERION-DB

Our general-purpose, manually operated ultrasonic cleaning and deburring system features a Cavitation Enhancement System, along with a circulating filter and a vacuum degasser. By utilizing spherical nebula cavities, it delivers powerful ultrasonic cleaning and deburring capabilities. For delicate items such as semiconductor components and small electronic parts, selecting the appropriate oscillator frequency makes cleaning and deburring easier.

  • Materials: Various metals, Plastics, Ceramics, and their compound materials
  • Liquid usage: Pure water • City water
  • Hydrocarbon solvent-type (Improved Explosion Resistance): DBU (Rust preventive agent or surface active agent are available), DBR (Hexagon rotating basket), DB-20 (20KHz very strong deburring system)
Ultrasonic Deburring and Cleaning System
Specifications PERION-DB-20-1200 PERION-DB-20-2400 PERION-DB-20-3600 PERION-DB-20-4800 PERION-DB-20-6000
Ultrasonic Generator SIRIUS-SuperMulti II 20~275KHz
1φ200V
1200W
20~275KHz
1φ200V
2400W
20~275KHz
1φ200V
3600W
20~275KHz
1φ200V
4800W
20~275KHz
1φ200V
6000W
Transducer SIRIUS-SuperMulti 20~275KHz
2W/cm2
1200W
20~275KHz
2W/cm2
2400W
20~275KHz
2W/cm2
3600W
20~275KHz
2W/cm2
4800W
20~275KHz
2W/cm2
6000W
Tray size (inside dimension) W 300mm 400mm 500mm 600mm 800mm
D 200mm 300mm 360mm 400mm 400mm
H * 1 30mm 30mm 30mm 30mm 30mm
System Size W (machine only) 870mm 990mm 1050mm 1100mm 1310mm
D (including filter, SWBOX) 1682mm 1802.1mm 1862.1mm 1912mm 2121.6mm
D 1160mm 1280mm 1340mm 1340mm 1340mm
H 1546mm 1546mm 1591mm 1700mm 1812.3mm
Signal Tower 1924mm 1924mm 1924mm 1924mm 1924mm
Liquid Amount 21.5ℓ 29ℓ 55ℓ 70ℓ 73ℓ
Weight Empty 275Kg 325Kg 315Kg 375Kg 420Kg
Full 325Kg 375Kg 375Kg 450Kg 500Kg
Attached Equipment Chiller * 2 Applicable Applicable Applicable Applicable Applicable
Power Electric 3φ200V 4Kw 3φ200V 6Kw 3φ200V 10Kw 3φ200V 11Kw 3φ200V 13Kw

* 1 It is the tray height. The height of the workpiece is up to 50 mm in principle. Please contact us if its height is higher than it.
* 2. Chiller is separately needed.
We continue to improve and development of technology.

Fully Automatic Ultrasonic Deburring, Polishing, and Cleaning Machine

Fully Automatic Ultrasonic Deburring, Polishing, and Cleaning Machine

Three in One!

Successfully developed and commercialized for full automatic ultrasonic deburring, polishing and cleaning machine for precision parts! Water usage and no need to use abrasive compounds. Rust preventative is also usable. Effective for various type of precision parts.

The deburring capabilities of ultrasonic deburring and polishingmachines are comparable to traditional barrel polishing methods. However, when it comes to polishing performance, the ultrasonic method excels beyond the barrel method. This superior polishing is confirmed by enhanced light reflection on the finished surfaces. Additionally, the surfaces feel exceptionally smooth to the touch.

Specifications
Hexagon rotation basket (Vertically Opposite Angle) 200mm:L300mm Inner weight 10kg
Process Inlet conveyor- ultrasonic barrel polishing - ultrasonic barrel polishing- drying - drying- outlet conveyor
Cycle Time 1 basket/ 15 minutes (standard)
Size of Main Body D:1650[mm] W2975[mm] H 2050 [mm]
Addition Control Panel Total Body Size W : 3400 [mm]
Inlet Conveyor (Outside Length) W : About 820 [mm]
Outlet Conveyor (Outside Length) W : About 820 [mm]
System Weight About 1850 [ kg] concrete withstand load 500kg/m2
System Total Weight About 2215 [kg] (Including liquid)
Signal Tower H 2250 [mm]
Attachment Device vacuum pump for deaeration, vacuum deaeration tower, circulation filter, heat exchanger, chiller [water cooling device] vertical movement device, the others
Options pure water system (ion exchanger resin, activated carbon filter)

Utilities
Electric Power Supply 3φ 200 [V] 50 [Hz]
capacity 23 [KW] 26[KVA]
Pure Water 3~ 5[ℓ/min]
IN 1/2B
Inlet pressure 0.2~0.3[MPa]
Air 3~ 500[ℓ/min]
For horizontal movement operation of drying tank cylinder. For levating/ lowering cylinder, horizontal ly movement,for air blowing
IN 3/4B 0.4MPa
Exhaust ventilation About 5~10 [Nm3/min] or more
φ100[mm] x 1 place
static pressure 20[mmAq]
Exhaust fan included
Exhaust ventilation Discharging port 1 B
Chiller 3φ 200 V 4.6 KW sepalete placement
VEGA Ultrasonic Deburring and Cleaning System

Multi-Purpose Fully Automatic Ultrasonic Cleaning and Deburring System with Cavitation Enhancement System

VEGA

Introducing our multi-purpose, fully automatic cleaning and deburring system that seamlessly handles all processes — from cleaning and deburring to rinsing and drying – completely automatically. This state-of-the-art ultrasonic cleaning and deburring system represents the pinnacle of our knowledge, technology, and expertise.

Vacuum Pre-Treatment Ultrasonic Cleaning and Deburring System with Cavitation Enhancement System

MARS

This is an ultrasonic cleaning and deburring system with vacuum pre-treatment. Before deburring, all gasses retained by the workpiece in the cleaning tank is eliminated completely by subjecting the liquid in the tank to a vacuum. This system is particularly suitable for cleaning and deburring of parts which easily retain air, such as those with blind holes and depressed features where air may be retained. This system is equipped with a circulation filtration mechanism and a vacuum deaerator.

MARS Ultrasonic Deburring and Cleaning System

Other Ultrasonic Applied Products

Our ultrasonic technology has unlimited potential. Even for tasks like clothes washing or in the food industry washing rice, and recycle washing for filters, Persian carpets and so on. Please contact us!

Ultrasonic Oscillator

Wide Band and Multiple Wave Ultrasonic Oscillator and Ultrasonic Transducer SIRIUSII

SIRIUSII 20KHz~v275KHz 600W~v14400W

The other basic frequencies are 25KHz and 40KHz.

  • Wide band and multiple wave simultaneous oscillation
  • Frequency range : 20KHz (primary basic frequency) - 275KHz
  • Secondary basic frequencies 25KHz, 40KHz

Ultrasonic Tester BST02a / Sensor Probes USS02a

Ultrasonic Intensity Tester

Very useful for adjusting your ultrasonic transducer unit and generator. Suitable for regularly inspecting the ultrasonic intensity of the work tank.

  • Easy to read with a 3-digit and a bar graph display
  • Safe and handy battery powered operability for wireless use
  • Display and output features three comparative strength level settings
  • Excellent linear detection sensitivity
  • Two-stage response speeds can be selected
  • A data logger can be connected to an external output
  • Simplifies level selection and control
Ultrasonic Tester

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