• Machine Equipped with a Sub-Spindle as Standard for Turning Complete Cut Work Pieces

    The X-120 can be equipped with a loader or with a bar feeder making it capable of complete turning of flange and shaft type work pieces at mass production level. As standard, a sub-spindle( 5 inch, AC3.7/2.2kW) is installed making it capable of high precision dual face turning by work piece direct chucking.

    Space-saving Design

    For manufacturing facilities located in high priced regions, improving the operation per unit area is indispensable. The X-120 provides a wide cutting range with maximum turning length of 300mm. This machine also features a space saving design with main body length of 1,680mm and maximum length of 2,000mm. The slide is inclined at 30-degrees making it suitable for efficient chip disposal. This prevents chip accumulation problems.

    Automation System

    "Reliable Automation System" is the theme that TAKAMAZ emphasizes to meet global needs. TAKAMAZ takes pride of the "ΣGH loader" that can be installed on the X-120. This gantry type servo loader has high speed of top level in Japan today. The servo driven hard of the loader can adapt to any motions of loading and unloading. In combination with a barfeeder , a parts catcher, and out conveyor, the X-120 can meet bar work piece turning.
    A:350
    Ability
    Item
    Main spindle
    Sub spindle
    Unit
    Chuck size
    6
    5
    inch
    Spindle bearing I.D.
    φ75
    φ65
    mm
    Spindle speed
    Max. 4,500(6,000 opt)
    min-1
    Type
    12-station turret
    Max.stroke
    X:170
    Z:300
    mm
    Rapid traverse rate
    X:18 Z:24 A:18
    m/min
    Spindle motor
    AC5.5/3.7(7.5/5.5 opt)
    AC3.7/2.2
    kW
    L × W
    2,000 × 1,630
    mm
    Controller
    TAKAMAZ & FANUC

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  • Space-saving Compact Design

    With 6-Inch Chuck, the maximum turning diameter is φ180mm. With the space-saving compact design of 1,400mm width, 1,250mm length, this machine is easy to install.

    Improved Operability

    As based from Ergonomics, the operation panel is mounted at the optimum height making the monitor easy to view and be able to work at a comfortable position. In addition, work is improved by placing frequently used buttons on the right side of the operator. This also prevents malfunction.
    Item Ability Unit
    Chuck size 6 inch
    Spindle bearing I.D. φ75 mm
    Spindle speed Max. 4,500 min-1
    Type 8-station turret
    Max.stroke X:120 Z:230 mm
    Rapid traverse rate X:12 Z:18 m/min
    Speendle motor AC5.5 / 3.7 kW
    L × W 1,400 × 1,250 mm
    Controller TAKAMAZ & FANUC

    Operator Friendly Design

    Because the distance from the floor to the center of the spindle is only 960mm and from the door to the center of the spindle is easily accessible, the chuck and other parts replacement also can be done with ease.

    Trust in Made in Japan

    The main parts are made in Japan. The adjustment and assembly are done at high quality at our factory. TAKAMAZ machines can be used abroad with confidence in "practicality" and "durability". The cherry color of the window frame expresses the Made in Japan concept of the machine.

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  • Designed for high quality and endurance

    We have called on the technical know how on lathes that we have built up over many years, and adopted a spindle unit with the same bore diameter of 100 mm that has proven itself on our flagship model (XL-150). The machine will maintain endurance even in working environments outside Japan and minimize changes in finish dimensions if operating over long periods.

    Simultaneous attainment of low costs and high reliability

    Simplifying the structure realizes low costs and provides differ enitiation from existing machines. What is more, high reliability is maintained because, from parts to assembly, manufacture is completely done in Japan while achieving low costs.
    Ability
    Item Without tailstock With tailstock Unit
    Chuck size 8 inch
    Spindle bearing I.D. φ100 mm
    Spindle speed Max. 3,500 min-1
    Type 8-station turret
    Max.stroke X:175 Z:330 X:160 Z:330 mm
    Rapid traverse rate X:18 Z:24 m/min
    Spindle motor AC7.5 / 5.5 kW
    L × W 1,875 × 1,680 1,990 × 1,680 mm
    Controller TAKAMAZ & FANUC

    Operator-friendly design

    Excellent accessibility, with a spindle center height of 980 mm and a distance from the front of 315 mm, along with a low machine ceiling height of 1,400 mm, release operators from feeling constricted and allow even short-statured operators to work without strain. Maintainability is also improved by adopting a fixed-type coolant tank that can be cleaned inside simply by removing the lid.

    Equipped with a tailstock unit

    The tailstock unit allows shaft work to be handled as well.

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  • Higher accuracy and shorter cycles for increased productivity

    A 4-inch built-in motor equipped spindle is installed as a standard feature to achieve higher accuracy and shorter spindle acceleration/deceleration time. (Compared to the previous model: spindle acceleration/deceleration time reduction of up to 40%.

    User friendly machine design

    Tool holders are located within easy reach (spindle center height: 950 mm) with a fully opening door above the holder location for improved usability. The slide stroke is extended to ensure the degree of freedom in tooling. (Compared to the previous model: X-axis 25%, Z-axis 56% extended.
    Item
    Ability
    Unit
    Chuck size
    Collet, 4
    inch
    Spindle bearing I.D.
    φ65
    mm
    Spindle speed
    Max. 4,500
    min-1
    Type
    Gang Type
    Max.stroke
    X:200
    Z:250
    mm
    Rapid traverse rate
    X:18
    Z:18
    m/min
    Spindle Motor
    5.5/3.7
    m/min
    L x W
    1,506x1,250 (780x1,735)
    m/min
    Controller
    TAKAMAZ & FANUC

    Easy-to-use operation panel

    The operation panel can slide The touch-panel type operation panel (MITSUBISHI new NC: M80) is employed, enabling intuitive operations by minimizing the buttons displayed for each process. Touch gestures as like a tablet PC are supported to reduce the number of operations and heighten work efficiency. An auto backup function for cutting programs is installed and in case of trouble, data can be saved to SD card, USB memory device, or either NC memory as selected.

    Ultra compact design suitable for production line formation in a limited space

    The machine width is only 780 mm, which makes the loader transfer distance short and therefore the line width short, contributing to the reduction of installation space and cycle time. (Machine width without loader: 1,310 mm)

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  • Improved and Enhanced Functions

    The control system has been updated to incorporate the most up-to-date functions in the standard specifications for improved working efficiency.

    High-Speed "ΣGH Loader" Mounted (Optional)

    The new, high-speed gantry-type "ΣGH loader" with a rapid traverse rate of 155 m/min for the travel axis and 125m/min to reduce the cycle time.

    Substantial Options

    The main structure has been reviewed to simplify customization by adding the latest Takamatsu loader system and grinding unit.
    Ability
    Item A-type B-type Unit
    Chuck size 6 8 inch
    Spindle bearing I.D. φ75 φ85 mm
    Spindle speed Max. 6,000 Max.4,500 min-1
    Type Horizontal linear
    Max.stroke X:300 Z:300 mm
    Rapid traverse rate X:12 Z:18 m/min
    Spindle motor AC7.7 / 5.5 kW
    L × W 1,820 × 1,510 mm
    Controller TAKAMAZ & FANUC

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  • Inherited principle of space-saving design

    In response to user requests for more tools made after the release of the USL-300 model, the USL-480 can be fitted with four standard tools. The remarkably slimmed-down USL-480 is only 480mm wide with the 160mm-long X-axis stroke maintained.

    In pursuit of high-precision cutting

    The built-in spindle with "zero-center design" lessens the relative displacement of the spindle unit and achieves greater cutting accuracy.

    Shortened cycle time

    The built-in spindle motor demonstrates a significant reduction in rise time (0 to 10,000min-1) to 1 second or less.* With the automatic loading mechanism installed, the time required for workpiece loading is only 4 seconds. *When rotating the spindle equipped with a precision air chuck only.
    Item Ability Unit
    Chuck size 3 inch
    Spindle bearing I.D. φ50 mm
    Spindle speed Max. 10,000 min-1
    Type Horizontal linear
    Max.stroke X:160 Z:200 mm
    Rapid traverse rate X:12 Z:15 m/min
    Spindle motor AC5.5 / 3.7 kW
    L × W 480 × 1,810 mm
    Controller TAKAMAZ & FANUC

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  • Demonstrates High Productivity Machine for Machining Shaft Configurations.

    With original 1-spindle and 2-turret concept, and tailstock that is servo controlled, this machine configuration for shaft machining of various workpieces. The Z-Axis has stroke of 650mm and a Max.700mm※ long shaft machining is possible. In addition, X-Axis with a 115mm stroke, can also support crankshaft machining. Through symmetrical twin turret design, balance cutting, simultaneous left and right individual cutting are possible resulting in individual shorter cutting times of different shapes. The adoption of more rigid 10-station turret, more tooling is available. The vertical X, Z axis slides use a rigid square box-way slide, and in combination with large spindle: φ120mm bearing bore(B specification) the heavy machining on the cutting area of 2.0mm2 is made easy. ※When OD holder is used in aφ100 spindle, up and down individual cutting is possible.
    Ability
    Item
    A type
    B type
    Unit
    Chuck size
    8
    inch
    Spindle bearing I.D.
    φ100
    φ120
    mm
    Spindle speed
    Max. 3,500
    min-1
    Type
    10-station turret
    Max.stroke
    X:115 Z:650
    mm
    Rapid traverse rate
    X:16 Z:30
    m/min
    Spindle motor
    AC15/11
    kW
    L × W
    1,980 × 1,720
    mm
    Controller
    TAKAMAZ & FANUC

    Space Saving

    To accommodate a long shaft machining and heavy crankshafts, the machine is equipped with spindle with capability of up to 10-inch chuck, 2 symmetrical turrets that can cut up to 700mm workpiece in length, and configured with MT-5 (B specification) tailstock. Still, the machine has only a machine width of 1,960mm, and floor area of 3.4m2. As compared with previous shaft cutting machines, this machine has approximately 25% less floor area while increasing manufacturing frequency by cutting with 2 turrets.

    Emphasis on Workability

    The distance from the front center of the machine to the center of the spindle is 370mm, and the distance until the turret holder mounting face is 190mm. This is a good structured design. Therefore, tool changing is reasonably easy to perform. This square design is also focused on maintenance and also achieves a high safety.

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  • Only 1,150 mm machine width Ultra-Compact Design

    The machine is a slim design with width of only 1,150mm and still comes with a 120mm stroke X-Axis and 230mm stroke Z-Axis. Even with a slim width, it is still designed with 450mm door opening. The machine accessories are placed in front or in accessible locations on the machine as emphasis to routine maintenance.
    Item
    Ability
    Unit
    Chuck size
    6
    inch
    Spindle bearing I.D.
    φ75
    mm
    Spindle speed
    Max. 4,500
    min-1
    Type
    8-station turret
    Max.stroke
    X:120
    Z:230
    mm
    Rapid traverse rate
    X:12
    Z:18
    m/min

    High Precision Structure

    The X-Axis has a pre-tensioned structure. As a result, dimensional variation due to thermal displacement is suppressed and a design with stable machining accuracy is achieved. In addition, the X-Axis slide is made larger resulting to a more robust slide. Furthermore, to find a flawless countermeasure for thermal displacement, thermal displacement phenomenon is analyzed by computer achieving excellent thermal stability. Repeatability test for 8 hours shows change of φ5 microns and only φ3 microns after 1-hour machine stop. (Based on TAKAMAZ designated cutting condition)

    Increased Operation Efficiency through Fully Loaded Features

    Safety program check done in advance with “Manual Handle Retrace Function”, retrieving data loss with “Automatic Data Backup Capabilities,” and “Counter Function” are some of the added features to improve maintenance, operation and ease of use.

    Environmentally Friendly Energy Saving Design

    As compared to the previous model, the spindle motor is upgraded to AC7.5/5.5kW but has much faster spindle acceleration and deceleration time. This contributes to power saving. The weight reduction for resource conservation and LED light adoption are contributing factors for power-saving and environmentally friendly structure.

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  • Achieve Space-Saving Comparable to 6-inch Class

    The machine width is 1,250mm. The floor space is 1.85m2 , about 23% less than previous model, making it the smallest machine with an 8-inch chuck among the same class in the industry. In our products, the space needed for [2] x [Set of Previous Model & Stocker] is enough for [3] x [Set of XC-150 & Stocker]. Arrangement of lines requiring only small spaces is possible leading to increased efficiency in operation and improvement in manufacturing.
    Item
    Ability
    Unit
    Chuck size
    8
    inch
    Spindle bearing I.D.
    φ100
    mm
    Spindle speed
    Max. 3,500
    min-1
    Type
    8-station turret
    Max.stroke
    X:175
    Z:250
    mm
    Rapid traverse rate
    X:18
    Z:24
    m/min
    Speendle motor
    AC 11 / 7.5
    kW
    L × W
    1,250 × 1,480
    mm
    Controller
    TAKAMAZ & FANUC

    Adoption of Rigid Slide

    Just like the other models, the Z-Axis slide applies square box-way slide that is known for rigidity. The X-Axis is designed for increased rigidity than previous model that can be used for heavy cutting.

    Energy Saving Machine

    As compared with previous models, there are 20% reduction on the spindle inertia and 36% reduction on the spindle acceleration and deceleration time (0-3,500min-1). In addition, X-Axis and Z-Axis have also reduction on the motor load inertia of approximately 8%. Per FEM Analysis for optimizing the design of castings by eliminating unnecessary materials, as compared to previous models, there is a 20% reduction of materials used. This is good for the environment. Through these measures, the power consumption without compromising machine functions and processing performance is reduced by 10%.

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  • Blount_XD-10i_sHigh-speed servo turret substantially cuts idle time.

    The rigidity of the 10-station drum turret used on the machine has increased through a uniform, balanced design, making it capable of continuous full operation. The turret rotation speed of 0.2 seconds per index is one of the fastest available.

    New 8-inch chuck specification.

    An 8-inch chuck has now been designed to complement the existing 6-inch specifications. This allows a response to more diverse needs.

    The addition of rotary tools permits process integration.

    The machine can be equipped with simple rotary tools capable of boring and milling on side faces.

    Compact design with integral loader for high-efficiency operation.

    The exceptional total balance that has been achieved by integrating the loader with the machine has lead no only to high productivity but also a broad range of other benefits including space savings and joint maintenance during after service.
    Item
    Ability
    Unit
    Chuck size
    6
    inch
    Spindle bearing I.D.
    φ75
    mm
    Spindle speed
    Max. 4,500
    min-1
    Type
    10-station turret
    Max.stroke
    X:120
    Z:520
    mm
    Rapid traverse rate
    X:18
    Z:24
    m/min
    Speendle motor
    AC5.5 / 3.7
    kW
    L × W
    2,310 × 1,695
    mm
    Controller
    TAKAMAZ & FANUC
     

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  • Use of a linear turret substantially reduces idle time

    To answer the requirements imposed by severe operation time restrictions, the   [/fusion_toggle][/fusion_accordion]
    XD8 For More Videos Please Visithttps://www.youtube.com/watch?v=MWa5Bk1D2ac&t=22s machine is equipped with a linear turret that doesn't need to be indexed. The machine has also been given a simpler construction, which improves its rigidity and so allows more accurate machining.

    Newly developed high-speed air-driven precision chucking system

    To answer requirements for faster cutting, a highly rigid spindle construction with a φ65mm bearing internal bore and maximum speed of 8,000min-1 (Option) is adopted. In the standard specification, a pull-type collet chuck made by TAKAMAZ is fitted. However, chucks such as the T850 type outward-opening chuck that has been used previously can also be used, or alternatively a 5-inch power chuck could be fitted. ※Power chucks can be used with XD-8PLUS/XD-8TPLUS only.

    Integral tool holders for simple setup (XD-8 PLUS: linear turret)

    Integral tool holders has been adopted to improve rigidity, speed up setup changes, and save space. Due to the integral construction, chips are no longer trapped against the holder, and accidents that result from the trapping of chips are also prevented.
    Ability
    Item
    XD-8 PLUS
    XD-8T PLUS
    Unit
    Chuck size
    5 × 2
    inch
    Spindle bearing I.D.
    φ65
    mm
    Spindle speed
    Max. 4,500 (8,000 opt)
    min-1
    Type
    Horizontal linear
    6-station turret
    Max.stroke
    X:200 z:380
    X:140 Z:380
    mm
    Rapid traverse rate
    X:18  Z:24
    m/min
    Spindle motor
    AC3.7/2.2
    kW
    L × W
    1,580 × 1,550
    mm
    Controller
    TAKAMAZ & FANUC

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  • Capable of Mounting Six Power Tools as Maximum

    This machine is equipped with high horsepower Power Tools that can perform a maximum of 10mm dia. milling. The ability to drill, tap and finish using one chuck and combined with possibility of performing variables and integrated process leads to flexible production.

    Extra Tools for 12 Station Turret Head

    The 12 station turret head is available with either standard turret specifications or the power tools specifications. The power tooling is designed with high speed through servo control and clamp controlled robust coupling leading to a stable high accuracy machining. The structure of the turret is also designed with cutting oil spray outlets for each tool for efficient cutting with coolant.

    Compact design continued on the XC-100

    Like the XC-100, the XL-100 is designed as multi-function compact machine. It has the same 1.85㎡ floor space as XC-100 and with additional milling capability. This machine is also an energy-saving design, and with excellent features to enhance the working environment.
    Ability
    Item
    Standard type
    Power tool type
    Unit
    Chuck size
    6
    inch
    Spindle bearing I.D.
    φ75
    mm
    Spindle speed
    Max. 4,500(6,000 opt)
    min-1
    Type
    8-station turret
    12-station turret
    Max.stroke
    X:120 Z:280
    X:120 Z:250
    mm
    Rapid traverse rate
    X:12 Z:18
    m/min
    Spindle motor
    AC7.5/5.5
    kW
    L × W
    1,360 × 1,360
    1,480 × 1,360
    mm
    Controller
    TAKAMAZ & FANUC

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This Is A Custom Widget

This Sliding Bar can be switched on or off in theme options, and can take any widget you throw at it or even fill it with your custom HTML Code. Its perfect for grabbing the attention of your viewers. Choose between 1, 2, 3 or 4 columns, set the background color, widget divider color, activate transparency, a top border or fully disable it on desktop and mobile.

This Is A Custom Widget

This Sliding Bar can be switched on or off in theme options, and can take any widget you throw at it or even fill it with your custom HTML Code. Its perfect for grabbing the attention of your viewers. Choose between 1, 2, 3 or 4 columns, set the background color, widget divider color, activate transparency, a top border or fully disable it on desktop and mobile.